SIGN IN YOUR ACCOUNT TO HAVE ACCESS TO DIFFERENT FEATURES

FORGOT YOUR PASSWORD?

FORGOT YOUR DETAILS?

AAH, WAIT, I REMEMBER NOW!

Purpose Built Moto

• Community Garage
• Custom Moto
• Custom Parts

Call: 0467 417 828
Email: tom@purposebuiltmoto.com

Purpose Built Moto
Gold Coast, Australia

Open in Google Maps
  • STORE

      Featured categories

      See all categories

      Headlights

      Indicators

      Tail lights

      Handlebar switches

      Fabrication

      Control relay

      Mufflers

      Moto Kits

      Custom seats

      Apparel

      Wheels

      Air filters

      Wholesale

      My account Request pricing
  • BLOG

      Blog sections

      See all blogposts

      Electrics

      Seats

      Fabrication

      Parts Installation

      Our Bike Builds

      Lifestyle

      Adventure Rides

  • SERVICES
  • GALLERY

      Gallery categories

      Cafe Racers

      Brat Style

      Scrambler / Tracker

      Bobber / Chopper

      Videos

      See all videos

      Bike Builds

      Parts Guides

      Events

      Other

  • ABOUT
    • Contact
    • Media
    • Returns
  • MY CART
    No products in cart.

Home » Bike builds » 2018 Suzuki DRZ400 – Street Tracker

2018 Suzuki DRZ400 – Street Tracker

by Tom / Thursday, 23 July 2020 / Published in Bike builds
Suzuki DRZ400 Custom Build

2018 Suzuki DRZ400 – Street Tracker

 

It’s not often we take on a half project where we agree to help out with the in-between stages of the riders build. Generally Purpose Built Moto builds are done from start to finish in our workshop, at our hands. However, this DRZ400 and its owner had a different path, and anyone that knows the owner Tim knows that you can’t say no to him. 

The Bike had initially been bought for some off road trail riding, but after a couple years of that Tim wanted something a bit more fun on the streets, and so started the DRZ400 Street Tracker project. 

Suzuki DRZ400 Street Tracker

First on the list was ripping off all the plastics and re-building the wheels. Using a set of 19” excel rims, re-laced to the stock hubs then wrapped in a set of Shinko tracker Tyres. That set the mood for the project and next steps were fitting a new classic style tank, and a radiator conversion. 

I had a tank at the shop that happened to work perfectly, So I gave that to Tim for mock up in his home garage while he played with the radiator conversion. The DRZ uses an ATV radiator mounted to the frame, with a few custom fabricated brackets welded on and a set of new hoses the job was done. With all the plastics removed Tim fitted up a new Honeycomb filter that grips onto the stock intake manifold. 

Suzuki DRZ400 Custom Motorcycle

At this stage the DRZ400 was wheeled into the PBM workshop. We had a long list of jobs for this one biggest of all was the Custom subframe and exhaust. Doing away with the entire rear frame meant we had complete freedom on the seat section. The most difficult part was dealing with the a symmetrical lower mounting points on the Suzuki’s frame. With a few carefully placed bends and some specially fabricated mounting lugs, if I didn’t mention the subframe wasn’t symmetrical you probably wouldn’t notice.

Custom Exhausts for Motorcycles

Built from 19mm Chromoly tubing and including some removable pillion peg mounts simplicity was the key to this one, and having enough seat room that Timmy could throw a chick on the back and go for a run up the beach if the mood striked.

On the seat section a flat brat seat was the request, with a simple tail light, fender and tail tidy set up. Using a small cut from a universal aluminium fender, our Orbit LED tail light and a set of E-marked Dome LED turn signals. The DRZ tail is minimal, functional and suits the bike perfectly.
Jamason from Timeless kept with this theme and turned out an all alcantara seat with some subtle red and yellow details. 

Tail light for Custom Motorcycle

With that done the suspension was lowered, and stiffened for a better ride on the street. The DRZ doesn’t sit as low as most Street Tracker type builds, but this was a choice from Tim to keep the bike enjoyable and comfortable to ride. 

Mounting of the tank was simple, a few custom fabricated brackets, linked to the frame via some rubber insulating mounts. Using a similar method to our Signature series Ducati build to make sure the vibration from this big single wont worry the new steel tank. Finished in a gloss black with candy fade red/yellow pinstriping and a bold silver Suzuki logo all painted in by Justin at Popbang classics. 

Suzuki DRZ400 Custom Bike

The MX pro-taper bars have been retained from the DRZ400 trackers dirt days, and tidied up with new grips. Lighting on the front end is a 5.75” Flashpoint X-type headlight, a new release from the PBM lighting range complimented with Dome LED turn signals. 

Finishing the front end was a little bit of tricky fab work. As with all dirt bikes, the DRZ was born with a high mounted plastic front fender. This meant there was no provision for a low mounted fender. Using a pair of steering damper fork clamps, and our very own Purpose Built Moto Universal fender mounting kit. We were able to fabricate up a super clean front fender, neatly fitted onto the new 19” wheels with a minimal of fuss. 

LED Headlight for Suzuki

Our final touch on the bike was the custom exhaust, a painfully simple underslung stainless steel header linked to our 41mm or 1 5/8” torpedo muffler and the job was done. The DRZ400 street tracker barks a smooth and deep note.

DRZ400 street tracker muffler

Its been a quick paced project for us, and with Tim’s help made it happen pretty smoothly. Make sure you jump on and check out the Youtube video complete with a test ride on the build. 

Check our Online Store for custom motorcycle parts for your build!

Street Tracker Custom Motorcycle

Check out the full bike gallery here

Purpose Built Moto Motorcycle Builders

 

Tagged under: custom motorcycles, Custom suzuki motorcycle, DRZ400, street tracker

About Tom

My purpose throughout this endeavor has been delivering the build experience to those who otherwise may not have ever had the chance. Taking an inclusive approach with your custom motorcycle project and focusing on making you a part of the experience. In parallel to this I also pour my energy into the manufacture of high quality, detail oriented and above all easy to install components for your motorcycle project.

2 Comments to “ 2018 Suzuki DRZ400 – Street Tracker”

  1. Eric says :Reply
    September 5, 2020 at 5:03 pm

    Probably my favorite bike you’ve built, Tom. I love the appearance of simplicity it gives on first glance, but when you look more closely, you see all of the carefully constructed details. Well done!

    1. Tom says :Reply
      September 7, 2020 at 8:13 am

      Awesome, Thanks Mate. we try to keep things interesting around here, not repeating ourselves too often.

Leave a Reply Cancel reply

Your email address will not be published.

Our Parts Store

Shop Headlights

Our own builds use these cafe racer & scrambler headlights.


Shop Indicators & Turn Signals

Custom turn signals designed for a minimal style.


Shop Mufflers

Smooth note and a cafe racer style from our muffler collection.


Shop Tail Lights

Minimal and night piercing tail lights. From our shop to yours.


Shop Handlebar Switches

Custom handlebar controls for your cafe racer's wiring.


Shop Motorcycle Wheels

We are now distributing bespoke, handcrafted Italian JoNich wheels


Shop Motorcycle Kits

DIY Moto Kits from German design house Hookie Co.


Fabrication Parts

Custom parts for fabrication.

pbm-logo-sq-large

We take a simplistic approach to our components delivering only clean and functional parts that are not intended to customise your motorcycle but to be a tool that can help you make it your own.

SIGNUP TO THE PBM NEWSLETTER

PURPOSE BUILT MOTO
Gold Coast, Australia

Call: 0467 417 828
Email: tom@purposebuiltmoto.com

  • STORE
    • Headlights
    • Indicators
    • Tail Lights
    • Handlebar Switches
    • DNA Air Filters
    • Mufflers
    • Custom Seats
    • Control Relay
    • Wheels
    • Fabrication
    • Wholesale Parts
    • Apparel
  • BLOG
    • Bike Customization
    • Parts Installation PDFs
    • Our Bike Builds
    • Lifestyle
    • Adventure Rides
  • SERVICES
  • ABOUT
    • Contact
    • Media
  • GALLERY
    • Videos
    • Cafe Racer
    • Brat Style
    • Scrambler / Tracker
  • WIN
  • GET SOCIAL

© Purpose Built Moto. All rights reserved.

TOP

Get 5% off on any item when you buy today

Your Code
pbm500
Go
[]